Secure ID Card Lamination

For many applications, the concern of ID card duplication is not great, and the risks of someone possessing a fraudulent card do not outweigh the additional expenses or processes required to eliminate it. However, there are applications where the security of an ID card is vital and can help prevent damage to property and people.

Benefits of Overlaminate

  • Increases Card Durability
  • Increases Card Security
  • Improves Card Appearance
  • Has Little Impact on Card Legibility
  • Deters Fake Copies
  • Allows Detection of Fake Cards

Protected Laminated Cards

Card Lamination can deliver many benefits and can be achieved in a few different ways

Some card film manufacturers use the word “varnish” to refer to a top-coat that goes over the card, no matter what the material is, traditionally a varnish layer on a product is typically applied wet, requiring drying, unlike the card lamination process. The more accurate terms to use are; Overlaminate (Overlay) which describes an “outer layer of lamination”, with lamination being the process of joining thin layers of a substance together.

Secure ID Card Overlamination

One method to address ID Card fraud involves the implementation of Secure ID card overlamination.

One way to combat ID card fraud is through Secure ID card overlamination.

Secure ID card overlamination is a widely adopted technology globally for enhancing the security of ID cards. It offers various high-security features such as holograms, latent images, and concealed text. Additionally, this technique enhances the durability of card printing and shields it from fraudulent alterations.

This overlamination technique finds application in diverse fields including driver’s licenses, law enforcement, corporate IDs, and secure facility access.

The Difference Between Patch and Film

There are two common types of laminates used on ID cards:

  • The Overlaminate Film (Overlay Film),
  • The Overlaminate Patch (Overlay Patch)
An Overlay Film is a thin, 2.7 micron layer similar to the clear layer that is used by most standard colour card printing processes. While less durable than the overlay patch, it is applied “over the edge” of the card with no visible border between it and the edge of the card. Overlay film is also so thin, that after lamination it is very difficult to remove the layers without destroying the film.
High Quality ID Cards
An Overlay Patch is a pre-cut piece of PET (i.e. patch) rolled onto a film, which is laminated via heat and pressure onto the card. The patch comes in 15, or 25 microns, 5-10 times thicker than an Overlay Film, providing significantly increased durability of 5+ years. However, as a pre-cut piece, it needs to be placed and centred on the card, and therefore is smaller than the card, creating a 1-2mm  border between the lamination and the edge of the card.